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HDPE Fittings Butt Fusion Welding Fitting

Bingo Pipeline has a wide range of butt fusion welding HDPE fittings in accordance with the ISO 4427, EN12201,AS/NZS 4129 PE Fittings, ISO4437 standards etc. From the diameter OD50 to 1200mm.

  • 1.Delivery: 10-30 days depending on the total quantity.
  • 2.Packing: Packaged by cartons or bags
  • 3.CO (Certificate of Origin): China, CO could be provided by free.
  • 4.Products Inspection: Raw material, production process, delivery or third-party factory inspection
  • 5.MOQ: Trial Order or 1*20ft containers by mixed loading.

Quick Details of High Density Polyethylene (HDPE) butt fusion welding fitting

Products details information
Product name High Density Polyethylene (HDPE) butt fusion welding fitting
Brand Bingo pipeline(Customer brand is available)
Dia Ranges DN20-2000mm(1/2 inch-80 inch)
Pressure Class From PN10 to PN32
Raw material PE100, PE80, PE4710, PE3608, PE100RC...
Application HDPE Fittings for water, oil and gas, mining, marine, drainage, chemincal...
Color Black or Blue
Category Butt fusion fittings, stub end, tee, elbow, reducer, reducer tee, cross...
Matching products HDPE pipe fittings, Customized PE fittings, DI/ Steel backing ring flanges, Valves, water meter, flow gauge, welding machines and tools, etc.
Company/Factory Strength
Production Capacity 120*40ft containers/month
Sample Free sample could be provided
Quality QA & QC system, Ensure traceability of each process
Warranty 50 years with normal use
Certificates ISO9001, OHSAS 18001, ISO14001,CE...
Delivery time 5-30 days, depending on the quantity
Test/Inspection National Standard Laboratory/ Pre-delivery inspection
Service Research, Design, manufacture, Test, Sales, Solution Providing, After-sale service
Management Effective 8S Management System
No. of employees More than 300 people

Welcome customers to visit the factory, or third party factory inspection is acceptable.

Description of High Density Polyethylene (HDPE) butt fusion welding fitting

Bingo Pipeline has a wide range of butt fusion welding HDPE fittings in accordance with the ISO 4427, EN12201,AS/NZS 4129 PE Fittings, ISO4437 standards etc. From the diameter OD50 to 1200mm, could be used for water supply, oil and gas transmission. The pressure rate PN10, PN12.5, PN16, PN20, PN25 are available for options.

Butt fusion can be used for jointing pipes and fittings 63mm diameter and larger. However it is most commonly used for larger diameter pipes. Butt fusion jointing is equally suited to both coiled pipes and straight pipe lengths. Only pipes and fittings of the same nominal diameter may be butt fused.

Description of High Density Polyethylene (HDPE) butt fusion welding fitting

Butt fusion can be used in new installations using traditional open cut trenching techniques. Additionally due to the low profile of the butt joint it is ideal for use in trenchless technology installations, sliplining, pipe bursting, directional drilling, etc.

Please check above list and find our butt fusion fittings type and the diameter & pressure class ranges. These fittings are safe and reliable for a range of applications across many different industries. High Density Polyethylene (HDPE) butt fusion welding fitting

All the PE butt fusion fittings are made from the PE100 material, same with the pipes. Butt fusion end PE pipes can be joined by butt fusion thus avoiding the need for a fitting. Some spigot end fittings like tee, elbow, end cap, stub ends and so one are produced specifically for butt fusion to pipe. These must be specified to match both the pressure rating and the SDR of the pipe. It is normally not acceptable to use a butt fusion fitting of a different SDR rating to that of the pipe even if the pressure rating of the fitting is equivalent or higher than that of the pipe.

PE pipes of the same outside diameter but having different specified wall thicknesses (i.e., different DR designations) may be butt fused to each other under special conditions, but is subject to limitations, requiring consultation with the pipe manufacturer.

In some pipe systems, engineers may elect to remove the inner or outer bead of the joint, using appropriate tools and procedures. Since the fusion must be completely cooled before bead removal, assembly time is increased slightly. However, it is uncommon to remove internal beads, as they have little or no effect on flow, and removal is more time-consuming, requiring use of a cutter fitted to a long pole following each fusion.

The most widely used method for joining individual lengths of PE pipe and pipe to PE fittings is by heat fusion of the pipe butt ends (butt fusion). This technique produces a permanent, economical and flow-efficient connection. PPI Technical Report TR-33, Generic Butt Fusion Joining Procedure for Field Joining of Polyethylene Pipe and ASTM International F 2620, Standard Practice for Heat Fusion Joining of Polyethylene Pipe and Fittings and ASTM International F 2620, Standard Practice for Heat Fusion Joining of Polyethylene Pipe and Fittings, provide recommended practices for the generic butt fusion joining procedure. And the ISO21307 Standards,Plastics pipes and fittings — Butt fusion jointing procedures for polyethylene (PE) piping systems

Characteristics And Advantages of High Density Polyethylene (HDPE) butt fusion welding fitting

The two surfaces are then brought together under controlled pressure for a specific cooling time and a homogeneous fusion joint is formed. The resultant joint is fully resistant to end loads and has comparable performance under pressure to the pipe itself, which is as strong as the original pipe and can withstand all the loads applied during routine installation and operation.

High durability. Can be used for a diverse range of applications

Non-corrosive, chemical resistant

Leak free due to high quality butt welding, Available in a wide range of thicknesses and pressure ratings

Light weight and flexible for easier and more cost effective freight, handling and installation.

Specification of High Density Polyethylene (HDPE) butt fusion welding fitting

Item Fittings Types Specified Fittings Diameter(mm) Pressure Rates(PN-Bar) Manufacturing Process
3 Butt Fusion Fittings Male Union OD20-63mm 1/2'-2' Injection Molding
Reducer/ Reducing Coupler OD75-630mm PN25, PN20, PN16, PN12.5, PN10
Tee OD63-630mm PN25, PN20, PN16, PN12.5, PN10
Reducer Tee OD75-630mm PN25, PN20, PN16, PN12.5, PN10
90 deg elbow OD63-630mm PN16, PN12.5, PN10
45 deg elbow OD63-630mm PN16, PN12.5, PN10
30 deg elbow OD63-630mm PN16, PN12.5, PN10
22.5 deg elbow OD110-630mm PN16, PN12.5, PN10
End Cap OD75-1200mm PN25, PN20, PN16, PN12.5, PN10
Cross Tee OD63-315mm PN16, PN12.5
Reducer Cross Tee OD90-315mm PN16, PN12.5
Stub End OD50-630mm PN16, PN12.5, PN10
Lateral Tee(45 deg Tee) OD63-160mm PN16

HDPE Butt Fusion fittings DN50-2000mm PN10 to PN25

Injection Molded HDPE Butt Fusion HDPE Fittings
HDPE Butt Fusion 45 Degree Elbow for Water and Gas HDPE Butt Fusion 90 Degree Elbow for Water and Gas HDPE Butt Fusion Injection Flange Adapter (Stub End with Back Ring) for Water and Gas HDPE Molded Butt Fusion Tee for Water and Gas HDPE Butt Fusion Reducing Tees for Water and Gas
HDPE 45° Elbow HDPE 90° Elbow HDPE Stub End HDPE Tee HDPE Reducer Tee
HDPE Butt Fusion End Cap for Water and Gas Black HDPE Butt Fusion Reducing Coupler for Water and Gas HDPE Y Tee 45° HDPE Cross HDPE Reducing Cross
HDPE End Cap HDPE Reducer HDPE Y Tee 45° HDPE Cross HDPE Reducing Cross

Please Contact us to Get More Details, Send Email: sales@bingopipes.com or Mobile:(WhatsApp): +86 155 15596408.

Other specifications have not been shown on our dimension chart, please CONTACT US for more information

Applications of High Density Polyethylene (HDPE) butt fusion welding fitting

PE fittings made from polyethylene is a cost effective solution for a broad range of piping system challenges in mining, industrial, mechanical, marine and agricultural applications. It has been tested and proven effective for above ground, surface, buried, sliplined, floating, and sub-surface marine applications.

High-density polyethylene pipe and fittings (HDPE) can carry:

  • 1.potable water
  • 2.wastewater
  • 3.slurries
  • 4.slurries
  • 5.compressed gases
High Density Polyethylene (HDPE) butt fusion welding fitting High Density Polyethylene (HDPE) butt fusion welding fitting
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High Density Polyethylene (HDPE) butt fusion welding fitting High Density Polyethylene (HDPE) butt fusion welding fitting
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High Density Polyethylene (HDPE) butt fusion welding fitting

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